Immediately upon payment you will automatically be forwarded to our secure download page. Torque the front screw 1 first, then torque the screw 2 next to the reservoir. Verify that the belt loop at the rear of the container is positioned slightly higher than the front loop. Step-by-step instructions and exploded views are included to make your repairs simple and quick. The safety alert symbol indicates a potential personal injury hazard. Over-Temperature Indicator This indicator illuminates to alert the operator that the engine is overheating. Do not stand on the plastic flap.
Please review all of the information about riding in mountainous terrain on the following pages of this manual. Step-by-step instructions and exploded views are included to make your repairs simple and quick. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications. Be sure to visit us online at www. Item See Page Check suspension mounting bolts for tightness. .
Polaris Snowmobile service manuals are available for immediate download! Do not lubricate clutch bushings. If we can provide additional assistance of any kind please feel free to and tell us what you need. The repair procedures outlined in this manual emphasize the special aspects of the product. Do not dilute with water. Your Polaris Snowmobile service manual will come to you in pdf format and is compressed for a lightning fast download! Oils may also be incompatible and the result could be sludge formation, filter blockage, and reduced cold weather flow rates. Clutch and Drive System Remove the drive belt and store in a cool dry location.
Replace the rail slides if they are worn to the top of the groove at any point along their length. See page 123 for inspection procedures. Information Display Area - This area displays either engine speed or vehicle speed whichever is not displayed in the speed display , engine temperature and maximum vehicle speed. Take action to cool the engine. A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
After downloading your Polaris Snowmobile service manual you can view it on your computer or print one or all of the pages needed. Hot exhaust system parts can cause burns. Complete factory service repair manual for the 2004 Polaris Touring Snowmobile. This entry was posted in and tagged , , on by. This will enable you to build and maintain a reputation of quality service.
Dealers may not give authorization for export. Before beginning any snowmobile trip, a visual inspection will uncover potential problems. With the L-wrench inserted into the threaded hole and the sheaves in the open position, install the drive belt. Do not use lower than 87 octane fuel. Tighten the screws to specification.
This manual contains service, repair procedures, assembling, disassembling, hydraulic circuit diagrams,electrical diagrams and everything you need to know. Check the battery voltage with a voltmeter or multimeter. Matte Clear Coat Cleaning if equipped Matte finish products are prone to trapping dirt, oils and other contaminants. Entanglement with the track or a fall from seat back can result in severe injury or death. Operating the vehicle with a spongy brake lever can result in loss of brakes, which could cause an accident and lead to serious injury or death.
Removing the hood is not recommended. The manual provides the most reliable information. You can pay for your Polaris Snowmobile service manual with Paypal or Visa, MasterCard or Discover. Always be on the alert for wire fences. All information contained within this publication is based on the latest product information at the time of publication. His experienced and trained service technician will keep your snowmobile in peak operating condition.