Mercury 40 50 60 outboard workshop repair manual efi. MERCURY 40 50 60 OUTBOARD Workshop Service Repair Manual 2019-03-16

Mercury 40 50 60 outboard workshop repair manual efi Rating: 6,4/10 553 reviews

DOWNLOAD Mercury 60HP (60 HP) Repair Manual 1965

mercury 40 50 60 outboard workshop repair manual efi

Remove O-ring from memory piston. Position throttle arm slot to face stop harness exit 15. The manual covers every aspect of repair. Inspect shift cam for wear or galling. Hold driveshaft using Driveshaft Holding Tool chipped. Place one lead of Set ohmmeter to R x 1 scale. Tighten bolt, allowing tiller handle movement.

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Mercury Mariner Outboard 40/50/60 EFI Service Repair Manual

mercury 40 50 60 outboard workshop repair manual efi

With the pump gears rotating backwards, the flow of oil is reversed. If boat pulls to the right, ad- just trailing edge of trim tab to the right. Open wire between Wire Connection 1 1. . Slightest amount of debris in Power Trim the remaining seat.

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DOWNLOAD Mercury Outboard Repair Manual

mercury 40 50 60 outboard workshop repair manual efi

Switch c - Remote Control m - 12V Battery d - 20 Amp Fuse n - Start Solenoid e - Cowl Mounted Trim Switch. Replace forward gear tapered roller bearing and Lower Driveshaft Bearing race if either bearing or race are rusted or dam- 1. Remove crankcase cover from cylinder block. Specific gravity of electrolyte varies not only with per- The following basic rules apply to any battery charg- centage of acid in liquid, but also with temperature. Blowing compressed air into manual release valve hole using air nozzle. Position outboard shift linkage into forward gear position. Or a removal tool can be The pump is not serviceable.

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Mercury

mercury 40 50 60 outboard workshop repair manual efi

With retainer installed in pump body, break re- Reassembly tainer rod from retainer by bending sideways. Remove two screws from the shock rod cylinder 1. Remove intake manifold and reed block man- 5. Keep this manual handy and use it often. Fluid will attempt to exit the cylinder through the interconnecting passage. Install lubricated o-ring, plunger, steel ball and and Inspection conical spring to valve block.

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Repair Manual Mercury 40/50/60 HP Outboard 2002

mercury 40 50 60 outboard workshop repair manual efi

Secure power trim assembly in a soft jaw vise. Oil from the up cavity will enter this passage and, if required, causes the tilt re- lief piston s to open the tilt pressure relief valve r. Install the thrust washer against the ball bearing. Replace water tube seal, if damaged. Remove two bolts securing fuel pump to power- head. Bearing Carrier and Propeller Shaft Installation 1. If lower bearing and gear were removed from 5.

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Mercury Mariner 40 50 60 4

mercury 40 50 60 outboard workshop repair manual efi

Torque bolts to 80 lb. Bearing Installation Tool 91-13945 73815 9. Carbon often combines with insuf- Exhaust Emissions ficient oxygen one carbon atom with one oxygen Standards atom. Lubricate Lower Driveshaft Bearing Installation I. Slightest amount of debris in Power Trim system could cause system to malfunction.

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Repair Manual Mercury 40/50/60 HP Outboard 2002

mercury 40 50 60 outboard workshop repair manual efi

Spread a film of grease around the inside bore of 2. Keep Your Outboard Running Smoothly. Your outboard has two corrosion control anodes. Position cylinder end cap onto rod as shown. Piston Lock Ring Installer 91-77109A3 12.

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Mercury Mariner 50/60 , 40/50/60 Bigfoot , 40 Jet 4

mercury 40 50 60 outboard workshop repair manual efi

The manual also contains part diagrams and critical specifications for each model. Install starter sheave to housing and secure in 4. Universal Puller Plate 91-37241 2. Replace sliding clutch if jaws are rounded or 1. Tilt outboard to the full up position and support with tilt lock pin.

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