Strong internals, fast shifts, excellent control, true compression-braking capability in steep terrain and an automatic program that upshifts and downshifts while you concentrate on riding—the Honda automatic dual-clutch transmission has it all, including low range and a smooth shift map. Instant download of a repair manual for the 2001-2004 Honda Foreman Rubicon 500 atv. Clean and inspect splines on helix and transmission input shaft. Important: At least one spacer washer must be installed. Remove drive and driven clutch. Inspect ramp buttons in themoveable sheaveand replace if worn.
Adjust offset by adding or removing spacer washers between back of driven clutch and spacer as shown. Check alignment of tabs on spring. Just bought this Honda quad and when I first drove it the steering seemed very hard. Should you encounter an issue accessing any content on helminc. Helm strives to ensure that it's website is accessible to individuals with disabilities. Note the location of the spring in the moveable sheave, and remove the spring. Install offset alignment tool as shown.
Important Safety Information: Recommended for riders 16 years of age and older. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Note the location of the spring and remove helix. Some automobiles are revealed with optional devices. It makes your life way easier, especially when riding over ruts, rocks, logs or on side hills.
One spacer must remain between the sheaves when adjusting belt deflection. Measure belt deflection and measure offset both above and below sheave centerlines. Want a luxurious ride, all day comfort, superior engineering, rugged reliability and never-quit performance? There are differences as to what the toe should be set to but so far this seems to do the trick. Covers total take down and reconstruct, images and part layouts, torque specs, maintenance, troubleshooting, etc. Push helix into place and install snap ring. Join our community just now to flow with the file Honda Foreman Rubicon 500 service manual repair 2001-2004 and make our shared file collection even more complete and exciting. A comprehensive General Information section offers the experienced technician at-a-glance service data without the need to review each specific section for specifications and tolerances.
Registration is fast and you can even login with social network accounts to sync your profiles and content. Does not cover Rubicon models. Install spring, inserting spring tab into proper hole in moveable sheave. Took for a test drive and the steering was alot easier, still not like driving a 2 wheel drive but made a huge difference. Does not cover non-Rubicon Foreman models. Do not apply oil or grease to the bushings. Use of this item have to abide by all guidelines as well as regulations applicable to the region in which the item is used.
Our Matte Gray Metallic Rubicon has paint color applied over the bodywork for improved scratch resistance. I measured the toe and was toe-out by a little over an inch. Some automobiles revealed are U. Inspect driven clutch faces for wear or damage. Please consult your regional dealership to find out more. Some cars are shown with optional tools. Every Clymer service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer repair manuals are the cheapest way to keep your four wheeler running properly.
Well yesterday while looking from the front is looked like the front tires were pointing out quite abit. Overhead-valve layout supplies compact engine dimensions for boosted ground clearance while keeping a broad, simple powerband. Inspect the Teflont coating on the moveable sheave bushing. Use of this product should abide by all policies and regulations appropriate to the area where the product is used. Please consult your neighborhood dealer for additional information. Specifications, features, images and also equipment shown are thought to be right— nevertheless, accuracy can not be ensured. Canadian requirements and also models might differ.
Those that I talked to said that's normal as it's full time 4 wheel drive. Buy Online or Call 800 782-4356 © 2019 Helm Incorporated. The least amount of tension will create a slower downshift and a harder upshift. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each service, troubleshooting and repair procedure. . Click on document Honda Foreman Rubicon 500 service manual repair 2001-2004. Remove moveable sheave and note the number of spacer washers.
You call it as well as its in right here. Move front of engine to the right or left slightly until alignment is correct. Insert spring tab into proper hole in helix. Canadian requirements and versions may differ. Do not lubricate the bushings! Each Service Manual is model specific and contains easy to read text sections supported by top quality photography and illustrations.